Ever wondered what it takes to run Southern California’s largest custom print shop operation? Devyn and Adrian from Garment Decor let us in on their secret: automation. From screen reclamation to embroidery and digital squeegee printing, they’ve mastered a streamlined workflow that keeps production smooth, efficient, and fast.
Revolutionizing Screen Printing With Automated Reclamation
Screen reclamation is often considered the least glamorous part of screen printing, but Garment Decor turned it into an art form. By investing in automated screen cleaning systems, they not only increased daily output but also reduced employee turnover.
Key benefits of automation:
- Consistency: Automated systems reduce human error, leading to fewer defects.
- Efficiency: One operator can handle over 100 screens per day.
- Durability: Properly cleaned screens last longer, cutting down costs.
Dark Room Automation: Precision Meets Speed
Their high-end dark room features top-of-the-line equipment, including M&R’s automatic coating and exposure machines. With this setup:
- Screens are printed, exposed, and washed out within minutes.
- Operators only need to press a few buttons, making training new employees a breeze.
- The streamlined process enables fast turnaround times, perfect for rush orders.
The Digital Squeegee: Merging Traditional And Digital Printing
Combining screen printing and digital printing, the digital squeegee is a game-changer. This hybrid machine allows Garment Decor to produce photo-realistic prints quickly and cost-effectively.
Why it’s a win:
- Ideal for bulk orders—no more spending hours heat pressing individual transfers.
- Eliminates pre-treatment, resulting in a softer finish.
- Provides a competitive edge with unique offerings that few shops can match.
Embroidery Department: Craftsmanship With A Twist
Garment Decor’s embroidery setup includes 30 heads of Barudan machines, perfect for corporate branding, headwear, and backpacks. They keep things organized with a fully stocked thread wall and let DecoNetwork’s Business Hub match thread colors to designs automatically.
Efficiency hacks:
- Outsourcing digitizing saves time and ensures high-quality designs.
- Automated folding and bagging machines handle up to 500 pieces per hour.
DecoNetwork: The Secret Sauce For Seamless Workflow
Devyn and Adrian swear by DecoNetwork’s Business Hub, which keeps their entire operation in sync. From tracking orders to updating customers in real time, it’s a crucial part of their success.
Top DecoNetwork features:
- Production statuses: Keeps everyone informed about job progress.
- Customer portal: Reduces inquiries by allowing clients to check their order status.
- ShipStation integration: Auto updates customers with tracking details once an order ships.
What We Can Learn From Garment Decor
The insights from Garment Decor’s shop tour with DecoNetwork underscore the importance of automation, high-quality equipment, and efficient workflows in the garment decoration industry. By embracing these elements, businesses can enhance their productivity, improve employee satisfaction, and deliver superior products to their customers. Stay ahead of the curve by continuously exploring new technologies and refining your operations for sustained growth and success.
