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Tech Trends From Impressions Expo Long Beach 2025 – Part 1

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  • Post published:Jan 28, 2025
  • Reading time:8 mins read

Every year, Impressions Expo Long Beach 2025 brings the biggest names in garment decoration together to showcase the latest innovations. This year was no exception. From direct-to-film (DTF) breakthroughs to game-changing embroidery tech and next-level automation, the expo floor was packed with cutting-edge solutions.

If you’re in the garment decoration, merchandise printing, or t-shirt printing industry, staying ahead means keeping up with the latest trends. Here’s what stood out at Impressions Expo Long Beach 2025 and why these advancements matter for your business.

DTF Printing Dominates Impressions Expo Long Beach 2025

DTF printing has been on the rise, but Impressions Expo Long Beach 2025 proved that it’s officially an industry standard. This year, Epson made waves by unveiling its first-ever DTF printer, a major move from a company that already supplies print heads for many industry-leading brands.

What’s New In DTF Printing?

  • Epson’s First DTF Printer: Epson’s highly anticipated direct-to-film printer stole the spotlight, offering precise color accuracy and a streamlined workflow.
  • Cartridge vs. Bulk Ink Systems: More manufacturers are shifting toward cartridge-based systems, improving ink stability and reducing common DTF maintenance issues.
  • Faster Print Speeds & Vibrant Colors: New DTF advancements mean higher production speeds and bold, durable prints with expanded color gamuts.

DTF technology continues to eliminate barriers, making it easier than ever for print shops to expand their product offerings without investing in complex setups.

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Direct-To-Embroidery At Impressions Expo Long Beach 2025

Embroidery is evolving, and Impressions Expo Long Beach 2025 showcased direct-to-embroidery (DTE) technology that turned heads. Brands like Tajima Group and ZSK Machines introduced solutions that eliminate the need for constant thread changes, reducing production time while improving stitch quality.

Why DTE Is A Game Changer

  • Coloreel Embroidery: Forget changing threads mid-design. Coloreel embroidery allows decorators to create full-color gradients and intricate details with a single spool.
  • DTE vs. Traditional Embroidery: Direct-to-embroidery streamlines the process, eliminating thread swaps while maintaining high-resolution stitch quality.
  • Gradient Embroidery Effects: New technology makes it possible to blend colors seamlessly, opening doors for photorealistic embroidery.

These high-tech embroidery innovations are giving print shops the ability to offer more customization options without adding production headaches.

High-Tech Screen Printing At Impressions Expo Long Beach 2025

While DTF and embroidery are making waves, screen printing isn’t backing down. Impressions Expo Long Beach 2025 introduced some of the most impressive automation and specialty ink advancements seen in years.

Screen Printing Innovations To Watch

  • Express Screen Tech: Imagine skipping the dark room, emulsions, and lengthy setup. Express screen technology burns screens in just 90 seconds, completely transforming pre-production.
  • 3D & Specialty Ink Effects: From puff ink to silicone and textured screen prints, shops are embracing unique finishes that elevate apparel beyond the basics.
  • Automated Screen Setup: New software-driven systems speed up screen registration, ensuring pinpoint accuracy with minimal manual adjustments.

These advancements mean faster production times, fewer errors, and more opportunities for screen printers to explore high-margin, premium print styles.

Smart Automation And Outsourced Production Take Center Stage

At Impressions Expo Long Beach 2025, the conversation went beyond just equipment and processes. The focus on smart automation and collaboration showed how technology is helping shops scale while reducing manual labor.

Streamlining Workflows With Automation

  • DecoNetwork’s Outsourced Production Feature: This innovative tool lets shops seamlessly send jobs to contract decorators, ensuring fast turnaround times without sacrificing quality.
  • AI-Driven Workflow Optimization: From automating quotes and orders to integrating supplier catalogs, smart software is helping shops save time and focus on growth.
  • Production Tracking Tools: Advanced systems now provide real-time insights into job statuses and production timelines, minimizing delays and bottlenecks.

By embracing automation, decorators can simplify complex workflows and stay competitive in an ever-evolving market.

Collaboration Over Competition

The industry is shifting from a competitive mindset to one of collaboration. Many decorators are now partnering with contract printers to share jobs, pool resources, and tackle larger orders. As one attendee noted, “It’s no longer about going it alone—it’s about working smarter together.”

Must-See Machines From Impressions Expo Long Beach 2025

Impressions Expo Long Beach 2025 was packed with cutting-edge machinery that captured everyone’s attention. Here are the standouts:

  • Tajima and ZSK Embroidery Machines: These powerhouse machines showcased speed, precision, and durability, solidifying their reputations as industry favorites.
  • GCC Laser Engraving Systems: Reverse appliqué and intricate etching took center stage, offering shops a way to create unique, high-end designs with ease.
  • Printomize America: Known for designing and building their own machines, Printomize showcased DTF technology with impressive print speeds and vivid color output.

These innovations are pushing the boundaries of what’s possible, giving shops the tools to produce high-quality, customized merchandise more efficiently than ever.

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Key Takeaways From Impressions Expo Long Beach 2025

This year’s expo wasn’t just about showcasing technology; it was about empowering decorators to rethink their businesses. From direct-to-film printing to automation and collaboration, the trends at Impressions Expo Long Beach 2025 emphasized innovation and efficiency.

Why These Trends Matter

  • Expanded Capabilities: Shops can now offer more customization options, from gradient embroidery to textured screen prints.
  • Improved Efficiency: Automation tools are cutting down on production time and manual effort.
  • Increased Collaboration: Contract printing partnerships are opening new opportunities for decorators to scale and grow.

Looking Ahead

The innovations showcased at Impressions Expo Long Beach 2025 signal a major shift in the garment decoration industry. From DTF printing advancements and direct-to-embroidery technology to automation and smarter production workflows, the tools available today are making customization faster, easier, and more profitable.

For print shops looking to stay ahead, the key takeaway is clear: embrace technology, optimize workflows, and explore new ways to collaborate. Whether it’s investing in faster, more efficient printing methods or leveraging outsourced production to scale, the future belongs to decorators who adapt and innovate.

If this year’s expo proved anything, it’s that garment decoration is evolving at an incredible pace. The shops that stay informed and integrate the latest tech will be the ones leading the industry into the future.